Vertical lift modules
As space becomes increasingly limited, the focus has shifted towards maximizing storage capacity and efficiency. The OEM, already in the design phase of a new solution, sought to address these challenges by reducing the space occupied by vertical storage modules while enhancing their overall performance. The goal was clear: develop a next-generation vertical lift modules that would occupy 90% less space than a traditional ones (with the same amount of stored goods), operate more quietly, consume less energy, and ensure fast and secure retrieval of goods. Read more!
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A manufacturer of AS/RS systems contacted the Megadyne application engineering team for assistance with their drive system. They needed a clean, economical, quiet and lightweight system that guaranteed smooth, precise movement in a compact space with a minimum amount of componentry. Chain drives were the solution in the past but in testing, they proved unable to achieve the demanding high performance requirements of the customers’ new modern equipment. Megadyne can provide a complete drive system meeting all the performance requirements of a modern AS/RS system. Read more below.
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SITUATION/APPLICATION A major automotive OEM was in the process of redesigning their paint shop line. They were seeking a way to improve production efficiency, lower energy consumption, and ensure high-quality paint finishes with minimal contamination. Space optimization was also a priority, as they needed a more compact transmission system without compromising performance. THE PROBLEM The competitor’s solution, using a low-performance belt, led to higher energy consumption and required more space. Additionally, the previous transmission system failed to meet paint shop standards, causing surface contamination, defective paint jobs, and costly rework. A more efficient, reliable, and contaminant-free solution was needed
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滚子链传动装置往往在不到一个月内就会发生故障，造成了无法持续的运营负担。尽管链条本身价格便宜，但频繁更换、人工以及生产停工的累计成本相当可观。每一次故障都会导致水果提升机系统停机，从而中断产出并直接减少收入。此外，腐蚀性的应用环境会迅速侵蚀钢制链条，加速磨损并进一步缩短使用寿命。.
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SITUATION/APPLICATION The food industry is a dynamic and fast paced business. Belts and associated equipment for food processing are required to have food contact approved materials for use with any kind of food product or process. They must also be highly resistant to animal fats, vegetable and mineral oils, as well as many chemicals and be capable of handling clean-in-place wash-down procedures. Modern production lines for sausage processing move at extremely high speed grip to endure this demanding environment. Additionally, materials must meet all the food grade requirements of the locality where it is used. THE PROBLEM The Megadyne OEM team worked with a manufacturer of sausage processing machinery to solve their problem of short belt life. The application suffered frequent belt breakage and delamination due to the severe environment where the belt was exposed to material degrading animal fats and high pressure periodic wash-down maintenance of the equipment.
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